14:32:18 PKT
Mill Pulse
6
Sheds
240
Looms
14
Lines
2,847
Workforce

Today at a glance

Updated 4s ago
Orders in Flight +3
47
Across 12 customers
On-Time Rate +1.4%
94.2%
Target 92%
Plant OEE -0.6%
78.6%
Target 85%
Defect Rate -0.3%
1.82%
Target ≤2%
Daily Output +8.2%
14,283pcs
vs 13,196 yesterday
Energy Intensity -2.1%
2.34kWh
Target 2.5

14-day output trend

Feb 25Mar 3Mar 10

Defects last 7 days

18,242 inspected
332 defects
  • Stitching40%
  • Color match27%
  • Fabric flaw16%
  • Trims11%
  • Other6%

Production zones

Run Bottle Down
⬢ Weaving 96%
Active looms231 / 240
Output (rolls)1,842
Avg pick rate720 ppm
◈ Dyeing 84%
Active machines18 / 22
Batches running14
Color match retry2
◇ Cutting 72%
Tables active9 / 12
Lays cut today87
Markers pending4
◆ Sewing 91%
Lines active13 / 14
SMV efficiency87.4%
WIP units34,820
▣ Finishing 88%
Stations active15 / 17
Iron / press / packOK
QA pass rate98.2%
▦ Packing 65%
Lines active4 / 6
Carton output1,204
Forklift unit BDOWN

Loom floor — 240 looms

231 run 5 warn 3 down

Active orders 47

100-0075002007
Gabe's · Halloween 2025
At risk
Yarn Weave Dye Sew Fin Pack
8,134 pcs · 62% Ships 5-Apr
100-0090006413
Gabe's · Christmas Bath
On track
Yarn Weave Dye Sew Fin Pack
10,672 pcs · 38% Ships 10-Jun
WMT-7741-2025
Walmart · Spring Bedding
On track
Yarn Weave Dye Sew Fin Pack
24,500 pcs · 84% Ships 18-Mar
TGT-2241-A
Target · Beach Towels Q3
Watch
Yarn Weave Dye Sew Fin Pack
18,200 pcs · 22% Ships 12-May
JCP-9012-44
JCPenney · Hand Towels
On track
Yarn Weave Dye Sew Fin Pack
6,800 pcs · 96% Ships 14-Mar

Live alerts 3

2 ack today
!
Forklift B-2 mechanical failure
Packing zone · raised 14 min ago
Maint. ETA 25 min · backup unit deployed
!
PO 100-0075002007 — sewing line behind plan
Gabe's · 1,842 pcs short of daily target
Risk: ship date 5-Apr at risk by 1.5 days
⚠
Dye lot 4421 — ΔE color mismatch
Recipe FOL-2025-088 · auto-flagged by spectro
Re-dye scheduled · 3hr cycle
ℹ
Cotton inventory below 14-day buffer
Combed 30s — 86 bales remaining
PO suggested: 220 bales by 14-Mar